Saturday 10 January 2015

Construction of a DC Machines

                                         Construction of DC Machines                                                                                                                                                                                                                                                                                                                                                                                                                                                                            Important Parts of a DC machines:
  (1) Yoke
  (2) Field winding
  (3) poles
  (4) Armature
  (5) commutator
  (6) Bearings.


( 1) Yoke:
               - Yoke is Also called as frame. It provides protection to the rotating and other parts of the machine from moisture, dust etc.
               - Yoke is an iron body which provides the path for the flux. This is essential to complete the magnetic circuit.
               - It provides the mechanical support for the poles.
               - Material used for yoke are basically the low reluctance materials such as cast iron, silicon steel, rolled steel, cast steel etc.

( 2) Field winding
                -The coils wound around the poles cores are called field coils.
               - The field coils are connected in series to form the field winding
                -Current is passed through the field winding in a specific direction, to magnetize the poles and pole shoes. The magnetic Flux is thus produced in the air gap between the poles shoes and armature.
                -The field winding is also called as exciting winding.
                -The material used for the field conductor is copper.
               - Due to the current flowing through the field winding alternate N and S poles are produced.
which pole is produced at a particular core is decided by the right hand thumb rule for a current carrying circular conductor.

( 3) Poles
             - A pole of a generator is an electromagnet. The field winding is wound over the poles.
             - Poles produced the magnetic flux when the field winding is excited.
             - Pole shoe is an extended part of a pole. Due to its typical shape, it enlarge the area of the pole.
            - Due to this enlarge area, more flux can pass through the air gap to armature.
            - A low reluctance magnetic material such as cast steel or cast iron is used for the construction of a pole or pole shoe.
            - The construction of poles is done using the lamination's of particular shape. This is to reduce the power loss due to eddy currents.

(4) Armature
            - Armature core is a cylindrical drum mounted on the shaft.
            - It is provided with a large number of slots all over its periphery.
            - All these slots are parallel in these slots.
            - Armature core provided a low reluctance path to the flux produced by the field winding.
            - High permeability,low reluctance materials which helps in cooling the armature core.
            - The laminated construction is used to produce the armature core to minimize the eddy current losses.

(5) commutator
           - A commutator is s cylindrical drum mounted on the shaft along with the armature core.
           - It is made of a large number of wedge-shaped segment of hard-drawn copper.
           - The segments are insulated from each other by thin layers of mica.
           - The armature winding is tapped at various points and these taping s are successively connected to various segments of the commutator
          functions of a commutator:
           - It convert the alternating current to Direct current
           - It collects the current from the armature conductors and passes it to the external load via-brushes.
           - For dc motors, it helps to produce a unidirectional torque.
         Material used:
           - The commutator segments are made of copper and the insulating material between the segments is mica.

1 comment:

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